Meltal Scrap Usages Steel Scrap Smelting Furnace 150 KG Induction Electric Iron Scrap Melting Furnace

Overview

Product Details

Product Description

We are a factory, we can produce 20KG-20T Metal Smelting Furnace.

Medium Frequency Induction Furnace Mainly is used for melting steel, iron, copper, aluminum,zinc,lead and alloy,etc. The induction melting furnace has good electromagnetic stirring and melting metal is conducive to uniform temperature.

Meltal Scrap Usages Steel Scrap Smelting Furnace 150 KG Induction Electric Iron Scrap Melting Furnace

Medium Frequency Induction Furnace（Aluminum Shell）

Aluminum Shell melting Furnace

Steel Shell Melting Furnace

Suggested furnace capacity ≥5T

Technological Process

Casting Production Line

1.Metal Scrap---2.Melting Furnace---3.Casting Machine---4.Finished Product

Product Details

Furnace Body

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1. The furnace body of Wanfeng induction furnace is made of aluminum alloy, and the inductor outer layer is wrapped with refractory cement, protect the inductor, more durable, not easy to wear furnace. There is insulation board between the upper layer of inductor and asbestos board as support and protection, asbestos board is not easy to break and crack, reduce loss.

2.The induction coil is made of thick wall oxygen free extruded copper tube. After multilayer insulation treatment, it has high strength and large current carrying capacity.

Induction Coil

Crucible Mold

Cooled Cable

Power Supply Cabinet

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1.Electronic components are well-known brands at home and abroad, stable operation, superior performance.

2.Built in water temperature alarm, water pressure alarm, phase failure alarm, leakage protection and other early warning systems.

3.All the components of the intermediate frequency power supply adopt scientific and reasonable patent structure layout, which greatly reduces the electromagnetic vibration and noise of the equipment and effectively reduces the electromagnetic interference.

Melting Management System of Power Supply Cabinet

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Melting Management System

The melting management control system mainly monitors the operation of intermediate frequency furnace system online. The system integrates data acquisition and adjustment, waterway inspection, temperature control, remote diagnosis and other functions, and isolates the control function and status information from the main equipment, which is convenient and safe.

Data collection and adjustment: directly collect voltage, current, frequency and other electrical parameters of each link, display and save in real time, customers can realize remote control operation through remote control cabinet.

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1.Waterway inspection: monitor the cooling water temperature of variable frequency cabinet and furnace body to avoid burning of electrical parts.2.Temperature control: PID temperature control system, real-time sensitive adjustment of melting temperature.3.Remote diagnosis: For the operation state of the intermediate frequency furnace system, data retention and analysis are carried out in the "company headquarters" through the "Internet of things" to realize the remote diagnosis function. When there is a failure and shutdown, it can be dealt with in the first time.

_Must-read!

Capacitor Compensation Cabinet

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1.Used to compensate the inductive reactive power of the induction furnace, the intermediate frequency power cabinet only needs to transmit the active power, which greatly reduces the capacity and cost of the inverter.

2. All electrical joints of intermediate frequency power supply and capacitor cabinet are made of tin plating technology, which is

not easy to oxidize and has low contact resistance, thus reducing heat of joints and improving electrical efficiency.

Reducer

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Furnace Tilting Reducer is used to control the rotary of the furnace body.The tilting reducer is equipped with three-stage turbine speed. With good self-locking and stable rotary performance.

Parameters

	Rated capacity	Rated power(KW)	Rated frequency(Hz)	Input voltage(V)
Steel Melting Furnace	100kg	100	2500	3 phase, 50Hz,380V
		150kg	160		1000
		250kg	250
		500kg	400
		750kg	500
		1T	1000
		2T	1400	700	6 phase,50Hz,750V
		3T	2000	500
		5T	2500
		8T	4000			6 phase,50Hz,850V
Aluminum Melting Furnace	150kg	100	1000	3 phase, 50Hz,380V
		300kg			200
		500kg			300
		750kg			400
		1T			600
		1.5T	750	700	6phase, 50Hz,380V
		3T	1800	500	6phase, 50Hz,1000V
		5T	2500	300	6phase, 50Hz,1000V
Copper Melting Furnace	150kg	100	1000	3 phase, 50Hz,380V
		250kg			160
		350kg			160
		500kg			300
		750kg			400
		1T	600	1000	3 phase, 50Hz,380V
		2T	1000	700	6 phase, 50Hz,750V
		3T	1600	500	750V/1000V
		5T	2000	300	750V/1000V