Overview
Product Details
Automatic Steam Autoclave Mechanism Rubber Vulcanization
Mechanism Rubber Vulcanization
Equipment features
FEATURE
1. High temperature fan inner made the heat evenly distributed
2. High quality insulating material, heat preservation effect is good
3. High temperature silicone seal is used by the vessel door, good seal
4. Fully automatic control system and manual operation control system is equipped
5. Alarming automatic when stoppage happened, and displayed the analysis of the stoppage on the screen
6. Heating tube working alternately in vulcanizing process, keeping the temperature steady
7. The biggest diameter of tire 1.3 meters for this model
8. Size can be designed according to customers' needs
Application
PLC
Procedures designed procedural programming programmable intelligent operation, can store the sterilizing data for long time, and can print the pressure and temperature curve; big volume computer store, can edit the sterilizing craft, when operating can show the CG flow, PLC brand is Siemens.
Insulation process of the autoclave
Firstly, drilling holes used in the following steps in the tank in advance.
Secondly, put steel rings welded on the tank. The rings are used to fix the mineral wool.
Thirdly, use mineral wool, the material of which is aluminium silicate, to wrap around the tank
body for preservation.
Lastly, use insulation board to be welded around the tank. It is finished.
Fault Detection
Detection of cracks or defects in metallic materials or components X-ray inspection
Accessories Parts
1. Handle Wheel: Manual method, firstly need to rotate handle when close door, then adopt multiple safety interlocks to ensure safety during vulcanizing process.
2. Arm: Used to connect front door with cylinder body of vulcanization equipment. It makes door keep stable.
3. Pressure Gauge: Measure and indicate the pressure inside autoclave, testing ability is more sensitive. Please add pressure slowly up to setting value during vulcanizing, otherwise gauge will be damaged easily if overload pressure.
4. Control Box: Buttons control method, adopt advanced Schneider Relay and electric appliance fittings of famous brand in China. We can also supply touch screen view panel of Siemens if customers choose full-automatic control machinery.
1.We are Manufacturer for sterilizer equipment machinery.2.overseadia Assessed Gold Supplier.3.Inspected by the Inspection Institution of Bureau Veritas Certification.4.100% QC inspection Before Shipment.5.Best Quality & Best Service with Competitive price.
Overview of quality control
1.Check all the carbon steel/ stainless steel assembly unit material, ensure the Product from the Ritong Company quality leadership. One by one check all the original materials of main part when in manufacture(main check the content of indicators Ni, S, C, P, Cr), can get the checking end within 15-20mins, the material used in fabrication of pressure vessels parts serial no. To put in storage, unqualified parts are all returned to the factory. Refine covered 100% spare parts.
2.Quick door opening chain lock device Use the quality cylinder as special protection components, at the same time to use the optoelectronic switch, mechanical interlock three layers lock system, ensure the safety of the door opening and close.
3.Level of the protection for the control system and cable is 2P65. Use the industrial computer human-machine interface control, can optional the paper or without paper recorder.
4.Whole cover the the insulation for the autoclave, saving energy and reducethe consumption.
The machine from Ritong manufacture can as per the client’s requirement, to do the insulation for the cylinder, head and pipes, saving energy and reduce the consumption, minimize the curing cost for the client.
5.Zero distance service marketing idea, full implementation of "three five-star” service
Ritong company opened a 24-hour service hotline: +86 183 6635 0187. and in the service of import "first asking responsibility system", Full implementation of "zero distance, nanny style" star service, Service problems such as calls, letter, full-time technical service person reply customer first time about the preparation time, the solution of problem solving time , and plan to customer company.
Service & Installation
a.) Consultation service before, during, and after sales;b.) Project planning and design services;
b.) Debugging of equipment until everything is functional;
c.) Management of equipments' long distance shipping from seller's factory to named place by buyer;
d.) Training of equipment maintenance and operating personally;
e.) New production techniques and formulas;
f.) Provide 1 year complete warranty and life-time maintenance service.
FAQ
1. How to heat up the autoclave?
Equipped with high pressure boiler, to provide high pressure and temperature steam.
Via electric heating pipe, need stable electricity.
2.How to decide the size of autoclave we need?
Please show us the packing details of your product and the production per day. We will show you suitable type.
3.What is the control type of the autoclave?
You can choose from semi-automatic type or automatic type.
We will delivery your goods by LCL/20' FCL/40'FCL depending on your order. Before delivery, our professional engineer will do trial run for each machine to check and confirm everything is workable, you also can come to our factory for testing together with us.when loading, our workers will fix the machine tightly in the container to ensure the safety in the transportation.